Kawasaki Mule Pro MX Problems & Solutions (top 11 Problems)

Kawasaki has introduced the Mule Pro MX as one of their premier multi-use utility vehicles. With this light equipment, you can perform many tasks, from farming to adventures.

Hence, Kawasaki Mule has become popular among its users. With ample power and large wheels, the Pro MX version has made lightweight tasks easier. However, Kawasaki Mule Pro MX problems have recently been the town’s talk. Yes, users are complaining about its engine throttle, abruptly going into power loss mode and electrical issues.

Many Mule Pro MX forum users have reported minor issues with the engine misfunctioning. Also, the latest model lacks side mirrors, which decreases road visibility. It has caused some serious discomfort among the users.

Kawasaki Mule Pro MX Problems

Top Kawasaki Mule Pro Mx Problems And Their Solutions

Top Kawasaki Mule Pro Mx Problems And Their Solutions

Kawasaki introduced their Mule Pro MX series for lightweight tasks and adventures. This excellent utility vehicle is brutally powerful. Also, thanks to its potent engine and larger wheels, you will find it suitable for going over many terrains.

But its engine damage has seen a few problems over the past few years. Plus, it has seen irregular performance and even a design problem. Here are the top Kawasaki Mule Pro Mx Problems And Their Solutions:

Problem1: Internal Rattling And Vibration

Internal Rattling And Vibration

Internal rattling and vibration are common problems in Kawasaki Mule Pro MX vehicles. Various factors, such as loose components, worn-out Bearing noises, or misaligned parts, can cause these issues.

Excessive vibration and rattling can negatively affect the overall performance and comfort of the vehicle. To address these problems, inspecting and tightening any loose bolts or fasteners is recommended. 

Solutions:

Identifying and fixing the root cause is crucial to address these problems. Conducting regular inspections to check for loose nuts, bolts, or other components can help prevent rattling issues. Replacing worn-out parts, such as bushings or mounts, can help reduce vibration and improve overall vehicle stability.

Problem2: Side Doors Deteriorating

Side Doors Deteriorating

The Kawasaki Mule Pro MX is a utility vehicle that can experience various issues, including deteriorating side doors. Over time, the side doors of the Mule Pro MX may deteriorate due to exposure to harsh weather conditions, repeated use, or lack of proper maintenance. This deterioration can result in decreased functionality, compromised safety, and potential damage to the vehicle’s interior. 

Solutions:

Several solutions are available to combat this problem. One option is to replace the damaged side doors with new ones. Kawasaki offers genuine OEM parts specifically designed for the Mule Pro MX model. These doors are made from durable materials and are built to withstand the demands of off-road adventures.

Problem3: Smell Of Coolant But No Leak

The smell of coolant but no leak in a Kawasaki Mule Pro MX could indicate an underlying issue. Diagnosing and addressing the problem promptly is important to prevent further damage to the vehicle.

Some possible causes for this issue could include a faulty radiator cap, a blown head gasket, or a malfunctioning water pump. It is recommended to have a professional mechanic inspect the vehicle to identify the exact cause and provide appropriate solutions.

Solutions:

If you are experiencing the smell of coolant in your Kawasaki Mule Pro MX without any visible Oil leaks, there are a few possible solutions to consider. First, it is important to check the coolant level and ensure it is appropriate. If the coolant is low, you may need to top it up and monitor for further leaks.

Next, inspect the radiator and hoses for any signs of damage or cracks. Even a small leak can result in a coolant odor. If any issues are found, replacing or repairing the affected parts is recommended.

Additionally, it is crucial to check the radiator cap for proper sealing. A Faulty spark plug or loose cap can lead to coolant loss and the associated smell. Ensuring the cap is securely tightened or replacing it if necessary can help resolve this issue.

Problem4: Manual Lifting Of Dump Bed

Manual Lifting of Dump Bed

Kawasaki Mule Pro MX is a popular utility vehicle known for its durability and performance. However, like any machine, it may experience certain problems. Some common issues users report include engine overheating, electrical, transmission, and suspension problems.

It is important to note that these problems can vary from vehicle to vehicle and may depend on maintenance, usage, and environmental conditions. If you are experiencing any issues with your Kawasaki Mule Pro MX, it is recommended that you consult the owner’s manual or contact a certified Kawasaki dealer for assistance.

Solutions:

Manual lifting of dump bed solutions refers to the various methods and mechanisms used to manually raise and lower the dump bed of a Kawasaki Mule Pro MX vehicle. The dump bed is an essential vehicle component, allowing users to easily transport and unload heavy loads. However, there may be instances where problems arise with the manual lifting system. 

Problem5: Engine Not Starting

When encountering an issue with the engine not starting on your Kawasaki Mule Pro MX, several possible causes exist. Firstly, ensure that the fuel tank has adequate fuel and that the fuel valve is open. Next, check the spark plug to ensure it is clean and functioning properly. If the spark plug appears dirty or worn out, it may need to be replaced.

Additionally, inspect the battery to ensure it has a sufficient charge and secure connections. If the battery is weak or the connections are loose, it may need to be charged or replaced. 

Solutions:

Firstly, ensure the fuel tank is adequately filled with fresh, clean fuel. Old or contaminated fuel can prevent the engine from starting. Additionally, check the fuel line for any blockages or leaks that may impede the fuel flow to the engine.

Next, inspect the battery and connections. A weak or dead battery can prevent the engine from turning over. Ensure that the battery terminals are clean and securely attached.  

Problem6: Power Loss And Idling

Power Loss And Idling

Power loss in Kawasaki-built engines is common. If the engine grows 5 to 7 years old, it will significantly lose its power loss issue and performance. It limits your uses of the UTV on hilly terrains and in heavy-duty tasks. Another common issue with Mule Pro MX is its idling problem. It refers to the UTV not starting when you keep it idle for a long period. 

Reasons:

  • Power loss problem takes place when you ride the UTV on too stiff hills. Also, riding on stiffer hills for an extended period is responsible for power loss.
  • The idling problem happens because of dirty air and fuel filters. Also, residues on the carburetor and spark plug are responsible.

Solutions:

  • During winter, continue pressing the UTV’s pedal for 20 seconds. It helps the utility vehicle to warm up properly and ignite the engine.
  • If you don’t use the vehicle for an extended period, cover it adequately to stop dust and residues. It helps you keep the vehicle in good condition.
  • When you switch on the vehicle after a few days or months, clean its carburettor, air, and fuel filter before starting it. Also, change the fuel for better performance.
  • Don’t ride on hills that are too stiff with Kawasaki Mule Pro MX. Usually, you may ride up to a 15-degree angle easily with Kawasaki UTVs. But continuing it for too long will hurt the engine. So, try taking breaks in between the rides.

Problem7: Loss Of Speed And Acceleration

The Kawasaki Mule Pro MX is a utility vehicle popular for its durability and versatility. However, owners may experience a loss of speed and acceleration over time, which can be attributed to several factors.

One possible cause is a worn-out drive belt. The drive belt is responsible for transferring power from the engine to the wheels, and if it becomes worn or damaged, it can result in a decrease in speed and acceleration. 

Solutions:

Fortunately, there are several solutions available to address this issue. Firstly, it is essential to check the air filter and ensure it is clean and debris-free. A clogged or dirty air filter can restrict airflow to the engine, reducing power and performance.

Regular cleaning or replacing the air filter is recommended to maintain optimal engine performance. Secondly, examining the Fuel Leak system is crucial. A clogged fuel filter or a malfunctioning fuel pump can restrict the fuel supply to the engine, causing a loss of speed and acceleration.

Regular maintenance and inspection of the fuel system can help prevent such problems. If any issues are detected, they should be repaired or replaced promptly.

Problem8: Transmission issues

Transmission issues

Transmission issues can be a common concern with the Kawasaki Mule Pro MX. The transmission system in this utility vehicle is responsible for transferring power from the engine to the wheels, allowing for smooth and efficient operation. However, some users have reported experiencing transmission problems with their Mule Pro MX models.

One of the issues that can arise is difficulty shifting gears, where the transmission may become stuck or fail to engage properly. This can lead to problems with acceleration and overall performance. Additionally, some owners have reported unusual noises from the transmission, such as grinding or whining, which can indicate internal damage or wear.

Solutions:

Transmission issues can be a common problem in Kawasaki Mule Pro MX vehicles. When faced with transmission problems, it is important to address them promptly to avoid further damage and costly repairs. Fortunately, there are several solutions available to tackle these issues. One possible solution is to check the transmission fluid level and quality.

Low fluid levels or dirty fluid can contribute to transmission problems. If the fluid level is low, replenishing it can resolve the issue. However, if the fluid is dirty or contaminated, it may be necessary to drain it and replace it with fresh fluid.

Another solution is to inspect and replace any worn or damaged transmission components. Over time, parts such as the clutch plates, gears, or bearings can wear out or become damaged, leading to transmission issues.

Problem9: Overheating

Although most UTVs have overheating problems, they are commonly seen in the Mule Pro MX. You will see the front seat getting too much heating when you ride the vehicle for an extended period. Also, the heat starts dissipating through the sides of the seat. Hence, it becomes unbearable for the rider to sit in the front seat. We have seen that the heat will rise over 45 degrees, so it is a severe problem.

Reasons:

  • Clogged radiators
  • Engine throttling

Solutions:

Check its radiator if you find the persistent overheating problem from the Mule Pro MX engine. Mostly, it becomes clogged and stops heat dissipation. So, the easiest way is to remove the radiator, clean and remount it.

If the problem persists, the issue is with the engine. At this time, you might need a complete rehauling of the engine. It can cost you anywhere between $200 to $500. The newer engines for the UTV are priced from $2500 to $3000.

Problem10: Misfiring

Misfiring

The potent 695cc engine also misfires frequently; as you press the start button to ignite the engine and battery, the spark misfires. As a result, you will fail to start the utility vehicle. This problem is seen mainly in the old Mule Pro MX engines. It happens because the engine has grown older and cannot handle heavy-duty tasks anymore.

Reasons:

  • Usually, an older and damaged engine causes frequent misfiring issues.
  • Damages and residues on the spark plugs.
  • Clogs in the fuel filter as air stops passing through to the engine.
  • Problems with the vacuum system of the vehicle’s engine.

Solutions:

  • Check the spark plugs
  • Clean the fuel system
  • Inspect the ignition system
  • Verify the air intake system
  • Check for vacuum leaks
  • Test the fuel pump

Problem11: No Mirrors On The Sides:

A significant design problem of the Kawasaki Mule Pro MX is the lack of mirrors on both sides. Surprisingly, Kawasaki didn’t include any side mirrors for this vehicle. While you ride the UTV, this lack of side mirrors will limit your visibility significantly.

Riding the Mule Pro MX in rugged terrain makes this visibility issue more severe. You won’t know what’s coming from behind. So, it limits your riding’s smoothness and safety.

Solution:

The only way to fix this side mirror problem is to install a new pair of mirrors on your Kawasaki Mule. You may choose the Kolpin UTV Side Mirror or Seizmik 18072 Pursuit Side View Mirror. You will get the mirrors and the required screws to mount them mirrors. Plus, the DIY mirror instalment will take only 10 minutes and improve your riding safety thoroughly.

Common Signs Of An Old And Misfiring Engine:

Common Signs Of An Old And Misfiring Engine

The Kawasaki Mule Pro MX is a versatile utility vehicle that has gained popularity in various industries. However, like any other vehicle, it is not immune to problems that may arise during its lifespan. One of the common issues users report is related to the transmission system. Here are Common Signs Of An Old And Misfiring Engine:

  • You will see higher fuel consumption than on normal days. The fuel consumption will increase by 20% and cut your pocket, too.
  • The engine starts vibrating too much. It becomes so severe that the rider will have problems sitting on the UTV.
  • You will also see quick and sudden power loss. You might see that UTV stopped working in your agricultural field.
  • Finally, you will see a continuous popping sound from the engine. It increases as you ride the vehicle for an extended period.

Tips To Solve The Misfiring Problem Of Mule Pro MX:

Tips To Solve The Misfiring Problem Of Mule Pro MX

The Kawasaki Mule Pro MX is a popular utility vehicle designed for tough off-road conditions. However, like any machinery, it has its share of problems. One common issue that owners have reported is the overheating of the engine.

This can occur when the vehicle is operated in extreme temperatures or the cooling system malfunctions. clogged or dirty air filter can affect the air-dirty fuel injectors mixture, leading to misfiring. Clean the air filter regularly or replace it if it is damaged. Here are some tips to solve the misfiring problem of the Kawasaki Mule Pro MX:

  •  Check the spark plugs
  • Clean or replace the air filter
  • Check the fuel system
  • Inspect the ignition system
  •  Examine the exhaust system
  •  Verify the fuel quality

Conclusion

Although the Kawasaki Mule Pro MX has faced some reported issues, it is still a reliable and durable machine with a track record of success. Proper maintenance and care are essential for optimal performance, as with any vehicle or equipment. Kawasaki has a strong reputation for quality and customer service, and they continue to improve and address any reported problems.

Overall, the Mule Pro MX remains a top choice for those needing a versatile and dependable utility vehicle. With proper maintenance and care, the Kawasaki Mule Pro MX Problems can continue to be a trustworthy and capable companion for any outdoor adventure. 

FAQs

What Are The Common Problems With Kawasaki Mule?

Some common problems with Kawasaki Mule vehicles include transmission, electrical, and overheating. The transmission may experience slipping or difficulty shifting gears, while electrical problems can manifest in various ways, such as faulty wiring or malfunctioning lights.

Is There A Recall On Kawasaki Mule Pro MX?

As of my knowledge, there is currently no recall of the Kawasaki Mule Pro MX. However, it’s always a good idea to stay updated with the latest information from the manufacturer or contact a Kawasaki dealership for any potential recalls or safety concerns.

Is The Kawasaki Mule Reliable?

Yes, the Kawasaki Mule is generally considered a reliable utility vehicle. It is known for its durability, ruggedness, and ability to handle various terrains and tasks.

What Engine Is In A Kawasaki Mule Pro MX?

A 695cc, four-stroke, single-cylinder engine powers the Kawasaki Mule Pro MX. This engine delivers impressive performance and torque, allowing the Mule Pro MX to handle heavy loads and traverse challenging terrains effortlessly.

Does Kawasaki Mule Pro MX have Power Steering?

Yes, the Kawasaki Mule Pro MX does have power steering. With Battery light power steering, the driver can effortlessly navigate through tight turns and challenging terrain with minimal effort, making it suitable for both work and recreational purposes.

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