Harley Davidson 1200 Sportster Common Problems & Solutions

 The Harley Davidson Sportster 1200 has been a popular motorcycle model since its production in 1957. It is a part of the Harley Davidson Sportster series, mostly known for its power and agility.

Likewise, it features an air-cooled, four-stroke, 45° V-twin engine producing 67 hp and 65 lb.-ft of torque. Still, minimalistic and powerful motorbike owners face several issues while riding their bikes. Thus, we have seen five major Harley Davidson 1200 Sportster common problems over the past few years. These major problems for the Harley Davidson 1200 Sporter include electrical malfunction, windshield absence, rough ride running, and oil leaks.

Here, we will delve into the top common problems faced by Harley Davidson 1200 Sportster owners, offering insights and tips on addressing and preventing them. So, let’s buckle up, rev our engines, and dive into the world of Harley-Davidson 1200 Sportster common problems.

Harley Davidson 1200 Sportster Common Problems

About Harley Davidson 1200 Sportster

About Harley Davidson 1200 Sportster

The Harley Davidson 1200 Sportster is a popular motorcycle model known for its classic design and powerful performance. With its 1200cc engine, the Sportster delivers plenty of torque and acceleration, making it a favorite among riders who enjoy cruising on the open road.

The Sportster also features a comfortable seating position and responsive handling, allowing for a smooth and enjoyable ride. Whether you’re a seasoned rider or new to motorcycles, the Harley Davidson 1200 Sportster offers a thrilling experience that combines style, power, and reliability.

Engine

Air-cooled Evolution V-twin 1200cc

Horsepower

Approximately 67 hp

Torque

Approximately 73 lb-ft

Transmission

5-speed manual

Fuel Capacity

4.5 gallons

Weight

Approximately 565 lbs

Seat Height

28 inches

Suspension

Front telescopic fork, rear dual shocks

Brakes

Front and rear disc brakes

Tires

Front: 100/90-19, Rear: 150/80-16

Features

Optional ABS, keyless ignition, cruise control

Price

Starting at $10,999

Features

  • Powerful 1200cc engine
  • Classic Harley Davidson styling
  • Comfortable riding position
  • Smooth handling and manoeuvrability
  • Excellent braking system
  • Customization options available
  • Wide range of aftermarket parts and accessories

List Of Harley Harley Davidson 1200 Sportster Common Problems And Their Solutions

List Of Harley Harley Davidson 1200 Sportster Common Problems And Their Solutions

Harley Sportster motorbikes are popular for their agility, aesthetics, and premium riding experience. The HD 1200 is no exception to it. You can find it in various styles and models, including the Sportster 1200 Custom, Sportster 1200 Roadster, and Sportster 1200 Iron. Technically, this beast is designed for city and highway riding, with a comfortable position and responsive handling.

Sadly, your riding comfort and safety may be compromised with the HD 1200 Sportster because of its few problems. You will find its battery failing to charge properly. Also, it loses power as it gets old. Finally, you feel discomfort at riding high speed due to the absence of a windshield. Here is a list Of Harley Davidson 1200 Sportster Common Problems:

Battery or Electrical Problems Battery fails to charge fully Replace the battery or check the terminals to cure them
Mushy Brakes Brakes become unresponsive Replace the brake pads or discs
Oil leakage & Smoke Pouring Oil leaks from engine Replace the gaskets or seals
Rough Running Loss of power and performance Adjust the suspension setting
No Windshield Discomfort in riding long ways Install windshield
Gears Slipping Gear may slip often Repair or replace the clutch

 

Problem 1: Battery Or Electrical Problems

Battery Or Electrical Problems

 

Electrical problems can lead to serious inconveniences and potentially dangerous situations while riding. Thus, several owners of this bike have reported these problems starting from the battery.

These issues can be visible in defective rectifiers, regulators, wiring harnesses, and stators. If you see any of these symptoms, you should consider your vehicle as having faulty battery or electrical problems: lights flickering, unexpected shut-off of lights, burnt-out bulbs.

Reasons For Malfunctioning Battery

The leading causes of battery or electrical problems are faulty ignition switches, corroded battery terminals, or a malfunctioning charging system. Typically, battery terminals may corrode over time. Even poor electrical component connections can also cause electrical problems. Hence, observing the battery, wiring, and ignition switches would be best. It helps you find the reason for the battery failure or inappropriate electrical operations.

Solutions To The Battery Problem

If you want to fix this problem, check the battery for any signs of wear or severe engine overtime damage. Don’t hesitate to replace it if necessary. Next, check the battery terminals for any signs of corrosion and clean or replace them as necessary.

The YTX14L-BS Gel Battery can be a great aftermarket weak battery for the HD 1200 sportster. Also, ensure the charging system is lovely to charge the battery if you find any malfunction, repair or replace it accordingly.

Problem 2: Mushy Brakes

Mushy Brakes

One common problem that Harley-Davidson 1200 Sportster owners may encounter is mushy brakes. This issue can be frustrating and potentially dangerous, affecting the bike’s ability to stop effectively. There are several potential causes for mushy brakes, including air in the brake lines, worn brake pads, or a malfunctioning clutch master cylinder.

If you are experiencing mushy brakes on your Sportster, it is important to have them inspected and repaired by a qualified mechanic as soon as possible. Ignoring this issue could lead to further damage or a loss of braking power, compromising your safety on the road.

Reasons For Problematic Brakes

There can be several reasons for this issue, including worn brake pads or discs, air or moisture in the brake lines, or a malfunctioning brake calliper. It is important to regularly inspect and maintain your brakes to ensure they are functioning properly and to address any issues promptly. If you are experiencing problems with your Harley Davidson 1200 Sportster brakes, it is recommended to consult a professional mechanic who specializes in Harley Davidson motorcycles for accurate diagnosis and repair.

Solutions To Erratic Brakes

You must inspect it carefully because there are many reasons for mushy brakes in Sportster 1200. Only then can you find the real cause and start fixing it. You can check the brake pads or discs for wear or damage to know their condition.

If you find them damaged, replace them soon. After that, check the brake fluid level and top it up if it is low. You may use a dipstick to find the brake fluid level quickly. Using the right fluid will help improve the brakes if they are too low. Many experts suggest changing the breaks into better ones. Still, you can call a mechanic to inspect relevant reasons like worn brake rotors, malfunctioning brake callipers, or air in the brake lines.

Problem 3: Oil Leakage & Smoke Pouring

Oil leakage and smoke pouring are common problems that Harley Davidson 1200 Sportster owners may encounter. Oil leakage can occur for various reasons, such as worn gaskets or seals, loose fittings, or damaged oil lines. It is important to address oil leakage promptly to prevent further damage to the engine and ensure optimal performance.

Similarly, smoke pouring can indicate engine issues, such as worn piston rings or valve seals, which may require professional attention. Regular maintenance and inspections can help identify and resolve these problems before they worsen. Suppose you notice any signs of oil leakage or excessive smoke pouring from your Harley Davidson 1200 Sportster. In that case, it is recommended that you consult a certified mechanic for proper diagnosis and repairs.

Possible Solutions

The inspection of the oil leakage problem found that the faulty gasket or seals were worn or damaged over time. Again, you can identify smoke pour problems if you notice low oil pressure, overheating, or worn valve guides.

So, the first thing to do is change the head gaskets or seals. If you don’t replace them, it may lead to a whole engine rebuild. Also, identify the causes of smoke pouring out of the engine and fix it as fast as possible.

Problem 4: Rough Running

The Harley Davidson Sportster 1200 may run rough or misfire, causing a loss of power and performance and increased emissions. More precisely, you will face low performance when you ride the bike on backed-up streets or the freeway.

It is recommended to have a professional mechanic diagnose and address the specific cause of the rough running to ensure a proper resolution. Regular maintenance, such as cleaning and adjusting the fuel tank pump injectors and spark plugs, can also help prevent rough running issues over time from occurring.

Reasons

There are several reasons why a Harley Davidson 1200 Sportster may experience rough running. One common issue is a clogged fuel filter, which can restrict the flow of fuel and cause the engine to run poorly. Another possible cause is a dirty or faulty spark plug, which can result in misfires and decreased performance.

Additionally, an air leak in the intake system can lead to an uneven air-fuel mixture and rough running. It is important to address these issues promptly to ensure the smooth operation of your Harley Davidson 1200 Sportster. Regular maintenance and inspections can help prevent these problems from occurring and keep your motorcycle running at its best.

Possible Solutions

If your Harley Davidson 1200 Sportster is experiencing rough running, there are several possible solutions to consider. First, check the air filter and make sure it is clean and free from any debris or dirt that may be restricting airflow. Next, inspect the spark plugs and replace them if necessary. Dirty or worn spark plugs can cause rough running.

Additionally, check the fuel system for any clogs or blockages that may be affecting fuel flow. It is also worth checking the ignition system for any issues, such as faulty ignition coils or a weak battery. Finally, if none of these solutions resolve the issue, it may be best to consult with a professional mechanic who specializes in Harley-Davidson motorcycles to diagnose and repair the problem.

Problem 5: Gears Slipping

Gears Slipping

One common problem that Harley Davidson 1200 Sportster owners may encounter is gears slipping. This can be a frustrating issue that affects the overall performance and rideability of the motorcycle. Slipping gear can occur for several reasons, including worn or damaged clutch plates, loose or misadjusted shifter linkage, or issues with the transmission itself. It is important to address this problem promptly to avoid further damage to the bike and ensure a safe riding experience.

Possible Solutions

Some reasons for gear slipping are worn or damaged clutch components, low transmission oil, or a malfunctioning transmission. So, if you want to troubleshoot, check the clutch for signs of wear or damage. Repair or replace them if they are found defective.

Next, top the transmission oil up if the level shows it is low. You may also call a mechanic to inspect the transmission for other issues, such as worn gears or a malfunctioning shift mechanism.

Problem 6: Battery Fails To Charge Fully

One common problem that Harley Davidson 1200 Sportster owners may experience is issues with the battery failing to charge fully. This can be frustrating and inconvenient, leading to difficulties starting the motorcycle or even leaving riders stranded. This problem has several potential causes, including a faulty charging system, a weak battery, or electrical issues.

It is recommended to have the bike inspected by a qualified mechanic to diagnose and fix the issue. Regular maintenance and checking of the charging system can help prevent this problem from occurring in the future. The battery fails to charge fully due to various factors, including external factors and malfunctioning sensors.

Possible Solutions

A common problem for Harley Davidson 1200 Sportster owners is insufficient battery charging. This can be frustrating and lead to unexpected breakdowns. To address this, check the charging system components for damage or malfunction and replace them if necessary.

Clean and properly connect the battery terminals for better charging performance. Upgrading to a high-quality motorcycle battery may also be beneficial. By taking these measures, riders can enhance their Harley Davidson 1200 Sportster’s battery charging capabilities and prevent inconvenient breakdowns.

Problem 7: Brakes Become Unresponsive

Brakes Become Unresponsive

While the Harley Davidson 1200 Sportster is a popular and reliable motorcycle, there have been some reported mechanical issues with the brakes becoming unresponsive. This can be a serious safety concern and should not be ignored.

If you experience this problem, having your bike inspected by a qualified mechanic as soon as possible is important. They will be able to diagnose the issue and make any necessary repairs to ensure that your brakes are functioning properly. It is always better to proactively address any potential problems with your motorcycle’s brakes to avoid accidents or injuries on the road.

Possible Solutions

If your Harley Davidson 1200 Sportster has unresponsive brakes, you can do a few things. First, check the brake fluid levels and top them up if necessary. Inspect the brake pads for wear or damage and replace them if needed. Bleeding the brakes to remove any air bubbles may also help. If none of these solutions works, it’s best to consult a specialized Harley Davidson mechanic for further assistance.

Problem 8: Oil Leaks From Engine

Oil leaks from the engine are a common problem that Harley Davidson 1200 Sportster owners may encounter. This issue can occur for several reasons, including worn base gaskets or seals, loose bolts, or cracks in the engine casing.

If you notice oil pooling underneath your motorcycle or see a drop in oil levels, it is important to address the issue promptly to prevent further damage to the engine. Taking your motorcycle to a certified Harley Davidson mechanic who can diagnose and repair the oil leak properly is recommended. Regular maintenance and inspections can help identify potential issues early on and prevent major common fuel injection problems.

Possible Solutions

If your Harley Davidson 1200 Sportster has unresponsive brakes, you can do a few things. First, check the brake fluid levels and top them up if necessary. Inspect the brake pads for wear or damage and replace them if needed. Bleeding the brakes to remove any air bubbles may also help. If none of these solutions works, it’s best to consult a specialized Harley Davidson mechanic for further assistance.

Problem 9: Loss Of Power And Performance

Loss of power and performance can be common problems with Harley Davidson 1200 Sportster motorcycles. Several potential causes exist for this share of issues, including a clogged fuel filter, a dirty air filter, or a malfunctioning spark plug. Inspecting and maintaining these components regularly to ensure optimal performance is important.

Poor fuel quality or improper fuel mixture can also contribute to loss of power and performance. Suppose you are experiencing these problems with your Harley Davidson 1200 Sportster. In that case, it is recommended to consult a qualified mechanic specialising in Harley Davidson motorcycles to diagnose and resolve the issue.

Possible Solutions

Harley Davidson 1200 Sportster motorcycles often experience power and performance issues. Common causes include clogged air filters, faulty fuel injectors or clogged fuel lines, and worn spark plugs or ignition components. To resolve these problems, cleaning or replacing the air filter, inspecting and cleaning the fuel system, and replacing worn spark plugs or ignition components are recommended. If these steps fail, it is best to consult a certified Harley Davidson technician for further diagnosis and repair.

Conclusion

Owning a Harley Davidson 1200 Sportster can be an exhilarating experience, but like any motorcycle, it is not without its common problems. However, with the right knowledge and solutions, you can overcome these issues and continue to enjoy your ride.

From electrical glitches to engine performance concerns, there are various challenges that Sportster owners may face. By addressing these problems promptly and seeking professional assistance, you can ensure that your Harley Davidson 1200 Sportster remains in top condition.

Remember to stay proactive in maintenance and regular inspections to prevent potential issues from arising. With proper care and following the above guidelines on Harley Davidson 1200 Sportster common problems and solutions, your Sportster will continue to provide you with the thrilling riding experience that Harley Davidson is known for. We’ve discussed the.

FAQs

Is A Sportster 1200 A Beginner Bike?

No, a Sportster 1200 is not typically considered a beginner bike. It is a powerful and heavy motorcycle, best suited for experienced riders who are comfortable handling its size and performance.

Is The Sportster A Real Harley?

Yes, the Sportster is a real Harley. The Sportster is a popular line of motorcycles produced by Harley-Davidson since 1957. It is known for its classic Harley styling and powerful V-twin engines.

How Many Miles Is A Lot On A Sportster?

Generally speaking, a Sportster that has accumulated around 20,000-30,000 miles could be considered to have seen a fair amount of use.

What’s Better 883 Or 1200?

The better option between the Harley-Davidson 883 and 1200 depends on individual preferences and needs. The 883 is lighter and more maneuverable, making it ideal for city riding and beginners. On the other hand, the 1200 offers more power and torque, making it better suited for highway cruising and experienced riders.

What Is The Best Year Sportster?

The best year Sportster is subjective and varies depending on personal preferences and needs. However, many enthusiasts consider the Harley-Davidson Sportster models from the mid-2000s to be some of the best.

1 thought on “Harley Davidson 1200 Sportster Common Problems & Solutions”

Leave a Comment