An Automatic Primary Chain Tensioner is a device used to keep the primary chain of a motorcycle at the right tension and prevent over-torque. This type of tensioner has been around since 2006 with Dyna models and later Big Twin models.
The Tension Reliever Manual, Primary Chain Adjuster Screw, is an aftermarket part designed to address the issue of over-tightening. This part can be installed on older models to help adjust the primary chain tension, preventing mechanical damage. Ever faced a situation where your chain tensioner fails on you, and the bike loses its tension? Well, that’s an unfortunate situation. But you can prevent it with the right maintenance.
Here we will cover everything from Harley automatic primary chain tensioner problems that arise in your car. We will also discuss warranty information and tips for maintenance.
Solution Of Harley Automatic Primary Chain Tensioner Problems
Tensioner problems can be a major headache for Harley-Davidson owners and mechanics alike. The tensioner is responsible for adjusting the tension of the primary chain, which controls the oil flow to the engine’s various moving parts. If this component is not working properly, it may decrease engine performance or even something more serious, such as engine failure.
One of the main causes of a faulty tensioner on a Harley-Davidson motorcycle is worn-out seals. A seal can become damaged over time and lose its ability to maintain proper oil pressure. This leads to increased friction between the chain and sprockets, which results in decreased horsepower and efficiency.
Another common cause of a faulty tensioner on a Harley-Davidson motorcycle is incorrect maintenance. Inaccurate fluid levels can lead to a misaligned tensioner position, resulting in reduced oil flow to the engine. Scroll down to get Solutions on Harley automatic primary chain tensioner problems.
A. Excessive Chain Noise
Excessive chain noise is a common problem that Harley owners may encounter with their automatic primary chain tensioner. This can be caused by a variety of factors, including improper installation, worn or damaged components, or insufficient lubrication. When the tensioner is not properly adjusted, it can result in excessive chain slack, which leads to a noisy and potentially damaging chain.
Symptoms
- A loud, rattling noise coming from the primary area
- Chain skipping or jumping teeth on the sprockets
- Excessive wear on the primary chain and sprockets
- Difficulty shifting gears or clutch slipping
Solutions
Excessive chain noise in Harley motorcycles can be a frustrating problem for riders. Luckily, there are solutions that can help alleviate this issue. Here are some potential remedies to consider.
It’s important to note that if you’re experiencing persistent issues with your Harley’s primary chain tensioner, it may be best to consult with a professional mechanic or Harley dealership for further assistance. They will have the expertise and knowledge to diagnose and address any underlying problems effectively.
- Adjust The Primary Chain Tension: Check the tension of the primary chain and make adjustments as necessary. An overly loose or tight chain can contribute to excessive noise. Refer to your motorcycle’s manual for specific instructions on how to properly adjust the tension.
- Replace Worn-Out Components: Over time, the primary chain tensioner and related components may wear out, leading to increased noise. If you notice excessive wear or damage, it may be necessary to replace these parts.
- Upgrade To An Aftermarket Tensioner: Some riders have found success in reducing chain noise by installing aftermarket automatic primary chain tensioners. These upgraded tensioners are designed to provide smoother operation and improved performance.
- Regular Maintenance: Keeping up with regular maintenance tasks, such as lubricating the chain and inspecting for any signs of wear or damage, can help prevent excessive chain noise from occurring.
B. Premature Wear And Failure
One common issue that Harley owners may encounter with their automatic primary chain tensioner is premature wear and failure. The primary chain tensioner is responsible for maintaining the proper tension of the primary chain, which is crucial for smooth operation of the motorcycle’s transmission.
However, over time, the tensioner can wear out or become damaged, leading to issues such as excessive noise, poor shifting, or even complete failure of the primary chain.
Signs Of Wear And Potential Failure
- Excessive noise
- Poor performance
- Chain slack
Solutions
There are solutions available to address this issue. One option is to replace the stock tensioner with an aftermarket upgrade that is designed to be more durable and reliable. These upgraded tensioners often feature improved materials and design, which can help prevent premature wear and failure.
Another solution is to regularly inspect and maintain the tensioner, ensuring that it is properly lubricated and adjusted. By staying proactive and addressing any signs of wear or damage early on, owners can help prolong the life of their primary chain tensioner and avoid costly repairs down the road.
C. Examination Of Oil Leakage
One common problem that Harley owners may encounter with their automatic primary chain tensioner is oil leakage. This can be a frustrating issue, as it can lead to decreased performance and potential damage to the engine.
It is important to regularly inspect your primary chain tensioner for any signs of oil leakage. Look for oil stains or puddles underneath your bike, as well as any visible oil on the tensioner itself.
Symptoms
- Oil spots or puddles underneath the motorcycle
- Excessive oil consumption
- Difficulty shifting gears or slipping clutch
- Unusual noises coming from the primary drive area
solutions
If you’re experiencing oil leakage with your Harley Automatic Primary Chain Tensioner, there are a few potential solutions to consider. First, check for any loose or damaged bolts and tighten or replace them as necessary. It’s also important to ensure that the tensioner is properly aligned and installed according to the manufacturer’s instructions.
If the oil leakage persists, it may be necessary to replace the tensioner altogether. Consulting with a professional mechanic or contacting Harley-Davidson customer support can provide further guidance and assistance in resolving this issue.
Tips For Choosing And Installing A Manual Tensioner On Your Harley
When it comes to Harley’s automatic primary chain tensioner problems, many riders have found that switching to a manual tensioner can help resolve the issues they are facing. Here are some tips for choosing and installing a manual tensioner on your Harley:
- Research Different Options: There are several brands and models of manual tensioners available on the market. Take the time to research and compare the features and reviews of different options to find one that is compatible with your bike and meets your needs.
- Consult With Experts: If you’re not familiar with tensioner installation or unsure about the process, it’s always a good idea to consult with experienced mechanics or fellow Harley riders who have installed manual tensioners before. They can provide guidance and advice based on their own experiences.
- Follow The Manufacturer’s Instructions: Once you’ve chosen a manual tensioner, carefully read and follow the manufacturer’s instructions for installation. This will ensure that the tensioner is properly installed and functioning correctly.
- Regularly Monitor And Adjust: After installing a manual tensioner, it’s important to monitor and adjust the tension as needed regularly. This will help maintain optimal performance and prevent any potential chain issues in the future.
By following these tips, you can address Harley Automatic Primary Chain Tensioner problems by installing a manual tensioner that suits your needs and helps improve your riding experience.
Tips To Prevent Automatic Primary Chain Tensioner Problems on Harley Davidson
Preventing automatic primary chain tensioner problems on your Harley Davidson is crucial for maintaining the longevity and performance of your bike. By following these tips, you can help prevent automatic primary chain tensioner problems and enjoy a smoother and more reliable ride on your Harley Davidson. Here are some helpful tips to keep in mind:
- Regularly Inspect And Clean The Tensioner: Make it a habit to inspect the tensioner for any signs of wear or damage. Clean it regularly to remove dirt and debris that could interfere with its function.
- Use High-Quality Lubricants: Using high-quality lubricants specifically designed for motorcycle chains can help reduce friction and extend the life of the tensioner.
- Adjust The Tension Properly: Incorrect tension can cause premature wear on the tensioner and chain. Refer to your bike’s manual or consult a professional to ensure proper adjustment.
- Monitor Chain Wear: Keep an eye on your chain’s condition and replace it if necessary. A worn-out chain can put extra strain on the tensioner, leading to potential problems.
- Avoid Excessive Load Or Stress: Avoid overloading your bike or subjecting it to extreme riding conditions, as this can put unnecessary stress on the tensioner.
How Does The Harley Automatic Primary Chain Tensioner Work?
The Harley Automatic Primary Chain Tensioner is a useful accessory for Harley-Davidson owners. It’s designed to automatically adjust the tension on the primary chain, eliminating any previous issues.
The Hayden Enterprises Self-Adjusting Primary Chain Tensioner is another great option for those who own 07-17 Harley Twin Cam engine models. This tensioner allows you to manually adjust chain tension without messing with complicated electronics.
The benefits of using either a manual or automatic tensioner are obvious, but there is one minor difference between the two that can be vital in preventing premature engine failure. The manual tensioner adjusts chain tension by ratcheting it open and closed, while the automatic version uses a pin and clutch mechanism. If you notice your primary chain becoming too tight, try changing one of these variables to see which solves the issue.
Tips For Maintaining Your Automatic Chain Tensioner
Proper maintenance is key to keeping the chain tensioner functioning correctly and preventing future problems. With proper care and maintenance, your automatic chain tensioner should stay in good working order and provide optimal chain tensioning for many miles.
- Ensure that your chain has the proper 5/8-7/8″ (cold) free play to help prevent damage to the primary chain tensioner. This is important because it allows the tensioner to work properly without bearing too much strain and damaging the engine housing.
- Monitor chain tension every 500 miles and adjust if needed. If your chain becomes too tight. It can cause excessive wear on the primary chain tensioner and eventually lead to its failure.
- If you cannot properly adjust your manual chain tensioner, consider replacing it with a quality automatic one. They can help prevent your engine from becoming too tight spot and improve reliability and performance.
- Invest in a quality manual chain tensioner to help prevent your engine from becoming too tight. It will also provide enhanced control and safety when adjusting the belt tension. Regularly inspecting the starter Bendix gear, starter ring gear, and primary chain ensures the system’s smooth operation.
Conclusion
Dealing with automatic primary chain tensioner problems in your Harley can be frustrating and disruptive to your riding experience. However, it’s important to remember that there are solutions available.
By addressing Harley automatic primary chain tensioner problems promptly and seeking the assistance of a qualified technician, you can ensure that your motorcycle is running smoothly and efficiently.
Whether it’s adjusting the tensioner or replacing it altogether, taking action will help prevent further damage and keep you on the road for many miles to come. Don’t let chain tensioner problems hold you back from enjoying your Harley – take the necessary steps to resolve them today.
Frequently Asked Questions
What Happens When Chain Tensioner Fails?
When a chain tensioner fails, the timing chain in an engine may become loose or jump off the toothed sprocket. This can lead to various issues, such as engine misfires, loss of Twin Power, or even engine failure.
Why Is A Chain Tensioner Important?
A chain tensioner is important because it helps maintain the proper tension and alignment of a chain in mechanical systems. Chains can stretch over time or experience sudden changes in tension due to various factors, such as temperature fluctuations or load variations.
Can A Bad Timing Tensioner Cause Loss Of Power?
Yes, a faulty timing tensioner can cause a loss of power in the engine. The timing tensioner is responsible for keeping the timing chain or belt in the correct position, ensuring that the engine’s valves and pistons move in sync.
Can You Change A Timing Chain Tensioner?
Yes, the timing chain tensioner can be changed. It is a component that helps maintain tension in the timing chain, ensuring proper timing and functioning of the engine.
Does Chain Tension Affect Shifting?
Yes, chain tension can affect shifting. Proper chain tension is important for smooth and accurate shifting. If the chain is too loose, it can result in sluggish and unreliable shifting because the chain may skip or drop off the gears.