Harley Davidson motorcycles are popular for their powerful engines and distinctive sound. However, for some riders, the stock exhaust pipe may not provide the desired level of performance or aesthetic appeal.
In such cases, changing the exhaust pipe becomes a popular modification. Whether you want to upgrade your bike’s performance or customize its look, changing the exhaust pipe can make a significant difference. While it may seem daunting, it can be a simple and rewarding DIY project with the right tools and knowledge.
Here, we will guide you through the step-by-step process of how to change Harley Davidson exhaust pipe. From preparation to installation, we will cover all the necessary steps to ensure a successful and safe modification.
How To Change Harley Davidson Exhaust Pipe
When changing the exhaust pipe on your Harley Davidson motorcycle, it is important to approach the task with caution. And follow proper procedures. Changing the exhaust pipe can significantly alter the performance. You can ensure the sound of your bike, so it is essential to do it correctly. Here we are in a detailed discussion on how to change Harley Davidson exhaust Pipe.
Step 1: Gather The Necessary Tools And Equipment
Changing the exhaust pipe on your Harley Davidson can be a relatively simple task. But as long as you have the necessary tools and equipment. These tools and equipment readily available will help ensure a smooth and successful installation of your new exhaust pipe.
Gather the necessary tools and equipment, including slip-ons, for a custom look. Make sure to choose slip-ons that offer maximum power and maximum flow to enhance the bike’s performance. Look for the world’s finest big-twin tuners to ensure optimal performance.
If you’re working with stock engines, consider Burns Stainless exhaust builds for their quality materials and durability. You can easily transform your Harley Davidson’s exhaust system with the right tools and components.
Step 2: Park The Motorcycle On A Flat Surface And Turn Off
When changing the exhaust pipe on your Harley Davidson motorcycle, it is important to ensure parking the bike on a flat surface and turn it off. This will provide stability and safety during the process. Depending on the specific model of your Harley, you may have different options for exhaust pipes. Such as drag pipes or a perfect exhaust system. Make sure to choose the right type of pipe for your bike. Whether it’s a Harley Touring model, a Harley Dyna, or a Harley Heritage.
Step 3: Allow The Exhaust Pipes To Cool Down Completely
When changing the exhaust pipe on your Harley Davidson, it is important to allow the pipes to cool down completely before starting the process. This will help prevent any burns or injuries. One popular choice for Harley exhausts is the Bassani Xhaust, which offers a 2-into-1 Harley exhaust design for improved performance and an aggressive sound.
Properly align and tighten the head pipes when installing the new exhaust to ensure a secure fit. Consider your riding style and preferences when selecting an exhaust, as different designs can offer varying levels of performance and sound.
Step 4: Locate And Remove Any Heat Shields Or Covers
When changing the exhaust pipe on a Harley Davidson, it is important first to locate and remove any heat shields or covers that may be in place. This will allow for easier access to the exhaust system. Additionally, replace the exhaust gaskets during this process to ensure a proper seal.
When installing the new exhaust pipe, using a bolt kit specifically designed for Harley Softail or Harley M8 models can help ensure a secure fit. Popular options for aftermarket exhaust pipes include those from Bassani Exhaust, known for their performance and quality craftsmanship.
Step 5: Carefully Loosen And Disconnect The Mounting Brackets And Clamps
To change the Harley Davidson exhaust pipe, carefully loosen and disconnect the mounting brackets and clamps. This is an important step to remove the old exhaust pipe safely and install the new one properly. Take time to identify all the mounting brackets and clamps securing the exhaust pipe in place. Use the necessary tools, such as a wrench or socket set, to loosen and remove any bolts or screws holding the brackets and clamps in place.
Once you loosen them, gently disconnect the brackets and clamps from the exhaust pipe. Be cautious not to damage any surrounding parts or components while doing this. Removing the mounting brackets and clamps will allow you to proceed with the next steps of the exhaust pipe replacement process smoothly And Efficiently.
Step 6: Gently Detach The Old Exhaust Pipe From The Motorcycle
Remove the old exhaust pipe from the motorcycle to change the Harley Davidson Exhaust Pipe. This is an important step in the process as it allows you to remove the old pipe and make way for the new one. Carefully manoeuvre the exhaust pipe to ensure not damaging it during removal.
Use the appropriate tools to loosen any bolts or clamps holding the old exhaust pipe in place. Once you loosen it, carefully slide the pipe out from its connection point on the motorcycle. Be mindful of any wires or cables connected to the pipe and ensure they are properly disconnected before completely removing the old exhaust pipe.
Step 7: Align The New Exhaust Pipe With The Mounting Brackets
When changing the exhaust pipe on a Harley Davidson motorcycle, it is important to align the new pipe with the mounting brackets. Ensure that you securely attach and properly position the pipe. Start by sliding the new pipe onto the mounting brackets and adjusting it as needed to ensure a tight fit.
Once aligned, use the necessary hardware to secure the pipe in place. Be sure to tighten all bolts and screws securely to prevent any leaks or issues with the exhaust system.
Step 8: Securely Fasten The Pipe Using The Appropriate Clamps And Brackets
When changing your Harley Davidson exhaust pipe, it is important to fasten the new pipe securely using the appropriate clamps and brackets. To do this, you will need a wrench set, socket set, screwdriver set, torque wrench, and other equipment such as exhaust pipe gaskets and exhaust pipe wrap or heat shields.
Follow the manufacturer’s instructions for installation and make sure to tighten all bolts and screws to the specified torque settings to ensure a secure fit. Additionally, be sure to properly seal any connections with gaskets or other sealing materials to prevent leaks.
Step 9: Reinstall Any Heat Shields Or Covers That Were Removed
When changing the exhaust pipe on a Harley Davidson, it is important to reinstall any heat shields or covers that were removed during the process. These shields and covers are designed to protect the rider and surrounding components from excessive heat.
They also contribute to the overall aesthetic of the bike. To reinstall them, simply align them with their respective mounting points and secure them in place using the appropriate fasteners. Ensure that you snugly fit them to ensure proper function and appearance.
Step 10: Ensure The Exhaust Pipe Is Properly Aligned And Tightened
When changing the exhaust pipe on your Harley Davidson, it is crucial to ensure that the new pipe is properly aligned and tightened. This will help to prevent any leaks or damage to the pipe and ensure optimal performance. Start by lining up the mounting brackets on the new pipe with the corresponding brackets on the motorcycle.
Once aligned, use a torque wrench to tighten the bolts securely, following the manufacturer’s recommended torque specifications. To avoid any potential issues while riding, it is important to double-check the alignment and tightness of the pipe before starting your motorcycle.
Step 11: Confirm That All Connections Are Secure
To change the exhaust pipe on Harley Davidson motorcycle, it is crucial to ensure that all connections are secure. This includes double-checking that the exhaust gaskets are properly seated and tightened, as well as ensuring that any clamps or brackets are securely fastened. Loose connections can result in leaks or improper functioning of the exhaust system, which can affect the performance and sound of the motorcycle.
Step 12: Check For Any Potential Leaks Or Loose Parts
When changing the exhaust pipe on your Harley Davidson, it is important to check for any potential leaks or loose parts. This is especially crucial if you are installing a single pipe or a different type of exhaust that may affect the bike’s performance.
Before beginning the installation process, inspect the new exhaust pipe for any defects or damage. Also, ensure that the finish matches your desired aesthetic and complements the overall look of your bikes. By taking these precautions, you can ensure a smooth and successful installation of your new exhaust pipe.
How to change Harley Davidson exhaust pipe can be a rewarding and exciting project for any motorcycle enthusiast. Whether you want to enhance the performance, customize the look, or simply replace a damaged pipe, this guide has provided step-by-step instructions to make the process as smooth as possible.
Remember to take your time, gather all the necessary tools and materials, and follow safety precautions throughout the entire process. By following these guidelines, you’ll be able to enjoy a new and improved exhaust system that will enhance both the sound and performance of your Harley Davidson motorcycle. So get your hands dirty, and start transforming your ride today!
Frequently Asked Questions
Why Are Harley Exhaust So Loud?
The loudness of Harley exhaust is intentional and part of the brand’s image. The design of the exhaust system, including the shape and size of the pipes, contributes to the deep, rumbling sound commonly associated with Harley motorcycles.
How Loud Is A Stock Harley Exhaust?
The loudness of a stock Harley exhaust can vary depending on the specific model and year. However, stock Harley exhausts are generally designed to meet noise regulations and may not be as loud as aftermarket exhaust systems.
What Is Harley Exhaust Made Of?
Harley exhausts are typically made of stainless steel or chrome-plated steel. We choose these materials for their durability, resistance to heat, and ability to withstand the elements.
Is It Bad To Have No Exhaust Pipe On A Motorcycle?
Yes, it is bad to have no exhaust pipe on a motorcycle. The exhaust pipe is crucial in directing harmful gases away from the engine and rider, reducing noise levels, and maintaining proper engine performance.
Is It Ok To Run An Engine Without Exhaust?
Experts do not recommend running an engine without an exhaust system. The exhaust system is crucial in removing harmful gases from the engine and reducing noise. Running an engine without an exhaust can increase emissions, damage, and excessive noise.